Controls Engineer
Company: Bharat Forge America
Location: Sanford
Posted on: February 18, 2026
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Job Description:
Job Description Job Description Description: Summary The
Controls Engineer reports to the Corrective Maintenance Group
Leader and is responsible for troubleshooting and maintaining
control systems, PLCs, and robotics as well as taking on and
overseeing special electronics projects. Major Areas of
Responsibility Troubleshooting, repairing plant equipment, and PLC
Programming Taking on special projects pertaining to plant
electronics Specific Responsibilities of the Job Troubleshoot,
diagnose, and repair plant equipment involving checking voltages,
changing out bad components, switching out gauges, as well as
making camera and software adjustments Develop and design control
systems for plant and automation equipment, ensuring they meet
safety, quality, and efficiency standards Write, test, and debug
PLC (Programmable Logic Controller) programs to control
manufacturing processes, including ladder logic and structured text
Create and maintain Human-Machine Interface (HMI) systems to enable
operators to monitor and control equipment effectively Integrate
robotic systems into the manufacturing process, programming them
for material handling. Research and recommend machine control
upgrades to address outdated controls Maintain accurate
documentation, including schematics, manuals, and change logs, to
support maintenance and future upgrades Ensure all control systems
and automation equipment adhere to safety standards and
regulations, taking a proactive approach to mitigate safety risks
Collaborate with cross-functional teams, including production,
maintenance, and quality assurance, to achieve manufacturing goals
Provide training and support to operators and maintenance
technicians on control systems and automation equipment operation
Other projects and responsibilities as specified Standards of
Performance Minimizes downtime and improves machine efficiency Sees
special projects through to completion Essential Functions
Proficient in English Language Ability to work independently as
well as with a team PLC experience, CNC troubleshooting experience,
and AC/ DC servo drive experience Walking in a manufacturing
setting with multiple stairs and inclines Qualifications
Education/Credentials/Certifications Bachelor’s Degree in
Electrical Engineering, Automation, or related field Length of
Experience Minimum 1-3 years of experience troubleshooting
electronic controls in a manufacturing setting Knowledge, Skills, &
Abilities Proficiency in PLC programming (e.g., Allen-Bradley,
Siemens), HMI development, and industrial robotics Knowledge of
Siemens 1500 TIA Portal Strong understanding of control systems,
automation principles, and electrical circuits. Knowledge of ABB
robot electronic maintenance and programming Knowledge of automated
transfer systems like gantries and conveyors Understanding of
schematics and program reading Knowledgeable in a variety of
machine software Ability to work independently as well as with a
team PLC experience, CNC troubleshooting experience, and AC/ DC
servo drive experience Knowledge of safety standards (e.g., ISO
13849, NFPA 79) and experience implementing safety measures in
control systems. Familiarity with AutoCAD or other electrical
design software Strong algebraic mathematical ability Understanding
of standard to metric conversions Effective communication and
teamwork abilities Ability to multi-task in a fast paced
environment Willingness to stay up-to-date with industry trends and
advancements in control engineering Excellent computer skills and
proficiency in Microsoft Office Project Management skills Physical
Demands and Working Conditions The physical demands described here
are representative of those that must be met by any worker to
successfully perform the essential functions of this job.
Reasonable accommodations may be made to enable individuals with
disabilities to perform the essential functions. In terms of
movement, the job may require kneeling, crouching, reaching,
handling, use of fingers, feeling, repetitive motions,
eye/hand/foot coordination, standing, walking, frequent us of
hearing and smelling to distinguish sounds and odors indicating
malfunction, and occasional balancing. In terms of vision, the job
may require near acuity, far acuity, depth perception,
accommodation, color vision, and peripheral vision. Environmental
conditions may include contact with water or other liquids, noise,
atmospheric conditions, and occasional extreme heat. Hazards may
include proximity to moving, mechanical parts, exposure to
electrical components, working in high, exposed places, and
occasional exposure to toxic or caustic chemicals. May require
Medium Physical Strength Requirements:
Keywords: Bharat Forge America, Greensboro , Controls Engineer, Engineering , Sanford, North Carolina
